Theos Metal main gateTheos Metal factory, MalurIngot casting linePure lead ingotsScrap batteriesFurnace in operationSpectrometer labPollution control
Theos Metal main gate
Manufacturers of lead & lead products

We turn dead batteries into pure metal.

Theos Metal recovers, refines and casts scrap lead-acid batteries into 99.97% pure lead ingots — closing the loop, one pour at a time.

99.97% PbClosed loop100% recovered
How we work

The transformation

From a used battery to a certified lead ingot in five controlled steps.

01
Collection

Collection

Used batteries gathered from recyclers, workshops and industry.

02
Breaking & separation

Breaking & separation

Crushed and screened to split lead, acid, plastic and paste.

03
Smelting

Smelting

Reduced in a furnace to molten crude lead.

04
Refining

Refining

Fire-refined and alloyed to exact grade and purity.

05
Casting

Casting

Poured into ingot moulds — cooling from glow to silver-grey.

Theos Metal lead ingots

Product ranges

Pure lead and lead alloys, cast to your battery, cable and shielding specification. Alloy compositions made to order.

Battery makersCable sheathingRadiation shieldingCounterweights
GradePurityTypical use
Pure lead99.97–99.985%Battery oxide & plates
Lead calcium alloyPb-CaMaintenance-free grids
Lead antimony alloyPb-SbHardened grids & parts
Remelted leadPbSecondary lead applications
98%

of collected lead recovered and returned to the loop.

0

virgin ore mined — every ingot starts as a dead battery.

100%

acid and plastic by-products captured and re-sold.